Toughening Ceramic-Based Composites by Homogenizing the Lattice Strain at Phase Boundaries

Ceramic-based composites generally have low fracture toughness, and toughening these materials without sacrificing their hardness has been a big challenge. This study presents an approach for toughening ceramic-based composites by modulating the strain partition and stress distribution in phase-boundary regions. A new concept of homogenizing the lattice strain to achieve high fracture toughness in ceramic-based composites is proposed based on the collective lattice shear of martensitic phase transformation. The strategy was demonstrated by ZrO₂-containing WC-Co ceramic-metal composites as a prototype. The crystal planes along the WC/ZrO₂ martensitic transforming phase boundaries exhibited significantly larger and uniform lattice strains compared with conventional dislocation pile-up phase boundaries with highly localized lattice strains. The homogeneous strain and stress distributions across interfaces enabled the composite to have simultaneously high fracture toughness and hardness. The "homogenizing the lattice strain" strategy proposed in this work is applicable to a broad range of ceramic-based composites to achieve superior comprehensive mechanical properties.