Additive Manufacturing-Enabled Low-Cost Particle Detector
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Updated: Aug 3, 2025

Additive Manufacturing-Enabled Low-Cost Particle Detector
Published on: March 24, 2023
Tanja Wallner1, Markus Bainschab2, Reinhard Klambauer3
1Silicon Austria Labs; Graz University of Technology; tanja.wallner@silicon-austria.com.
Abstract:
As particles with a size of 1 µm or smaller pose a severe health risk to the human body, the detection and regulation of particle emissions are of great importance. A large share of particulate emissions are emitted by the transport sector. Most of the commercially available particle detectors are bulky, very expensive, and need additional equipment. This paper presents a protocol to build and test a standalone particle detector that is small and cost-efficient. The focus of this paper lies in the description of the detailed construction manual with video and the sensor evaluation procedure. The computer-aided design model of the sensor is included in the supplemental material. The manual explains all the construction steps, from 3D printing to the fully operational sensor. The sensor can detect charged particles and is therefore suitable for a wide range of applications. A possible field of application would be soot detection from power plants, wildfires, industries, and automobiles.
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