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Damage Propagation by Cyclic Loading in Drilled Carbon/Epoxy Plates
Luis M P Durão1,2, João E Matos1, Nuno C Loureiro3,4
1ISEP, Instituto Politécnico do Porto, Rua Dr. António Bernardino de Almeida, 4249-015 Porto, Portugal.
Drilling carbon/epoxy composites creates damage that reduces fatigue strength. Understanding this damage is key to predicting the performance of load-bearing composite parts under cyclic stress.
Area of Science:
- Materials Science
- Mechanical Engineering
- Composite Materials
Background:
- Fiber reinforced composites are crucial for load-bearing structures.
- Drilling operations for assembly can introduce critical flaws.
- Holes in composites act as stress concentrators, initiating damage.
Purpose of the Study:
- To investigate the impact of drilling on carbon/epoxy composites.
- To assess the damage zone around drilled holes using radiographic imaging.
- To evaluate the effect of drilling-induced damage on bearing fatigue performance.
Main Methods:
- Drilling carbon/epoxy plates with various drill geometries.
- Monitoring thrust forces during drilling.
- Radiographic inspection to quantify damage area and features.
- Performing bearing fatigue tests on drilled specimens.
Main Results:
- Drilling-induced damage was characterized and quantified.
- Cyclic loading led to hole ovality and significant bearing strength loss (approx. 10%).
- A correlation was observed between damage extension and reduced fatigue resistance.
Conclusions:
- Drilling-induced damage significantly compromises the fatigue life of composite parts.
- Damage assessment is crucial for predicting the load-carrying capacity under cyclic loading.
- Findings aid in designing more resilient composite structures for fatigue-critical applications.
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