Synthesis of Coal-Fly-Ash-Based Ordered Mesoporous Materials and Their Adsorption Application

A feasible approach was developed for the synthesis of ordered mesoporous SBA-15-type materials using coal fly ash (CFA) as raw material. In the proposed approach, CFA was, firstly, activated by subcritical water with the addition of NaOH, which allowed an efficient extraction of silicon species from CFA under strong acidic conditions at near room temperature. Subsequently, in the synthesis system, using silicon extraction solution as the silicon precursor, the introduction of anhydrous ethanol as a co-solvent effectively inhibited the polymerization of silanol species and promoted their collaborative self-assembly with surfactant molecules by enhancing the hydrogen bond interactions. The resultant SBA-15 material had a high purity, high specific surface area (1014 m²/g) and pore volume (1.08 cm³/g), and a highly ordered mesostructure, and, therefore, exhibited an excellent removal efficiency (90.5%) and adsorption capacity (160.8 mg/g) for methylene blue (MB) from simulated wastewater. Additionally, the generation of surface acid sites from the homogenous incorporation of Al atoms onto the mesoporous walls of SBA-15 combined with the perfect retention of the ordered mesostructure endowed the obtained Al-SBA-15 material with a further boost in the removal performance of MB. The MB removal efficiency can reach ~100%, along with a maximum adsorption capacity of 190.1 mg/g.