High-tensile chitin films regenerated from cryogenic aqueous phosphoric acid

The abuse of non-renewable fossil resources and the resulting plastic pollution have posed a great burden on the environment. Fortunately, renewable bio-macromolecules have shown great potential to replace synthetic plastics in fields ranging from biomedical applications, and energy storage to flexible electronics. However, the potential of recalcitrant polysaccharides, such as chitin, in the above-mentioned fields have not been fully exploited because of its poor processability, which is ultimately due to the lack of suitable, economical, and environmentally friendly solvent for it. Herein, we demonstrate an efficient and stable strategy for the fabrication of high-strength chitin films from concentrated chitin solutions in cryogenic 85 wt% aqueous phosphoric acid (aq. H₃PO₄). The regeneration conditions, including the nature of the coagulation bath and its temperature are important variables affecting the reassembly of chitin molecules and hence the structure and micromorphology of the films. Uniaxial orientation of the chitin molecules by applying tension to the RCh hydrogels further endows the films with enhanced mechanical properties of up to 235 MPa and 6.7 GPa in tensile strength and Young's modulus, respectively.