Dissolving Kraft Pulp Production and Xylooligosaccharide Coproduction: Effect of Pre-Hydrolysis Conditions

Due to cotton's declining sustainability, more lignocellulosic materials are being used to produce dissolving pulp for textile applications. Pre-hydrolysis kraft is one of the main processes used to produce this material. Pre-hydrolysis under conventional conditions removes most of the hemicelluloses, but the majority end up as xylose and furfural, traditionally burned in a recovery boiler. The xylooligosaccharides (XOS), derived from hemicelluloses are a specialty product and can be recovered but requires adapted operative conditions. Thus, the objective was to recover XOS and evaluate the effect of pre-hydrolysis conditions on the final pulp characteristics. A flow-through reactor (FTR) was used to study the pre-hydrolysis, which allowed for modification of the retention time of the xylan in the free liquor after extraction from wood. The results have shown that by changing the fluid retention time in the pre-hydrolysis, the proportion of XOS/xylose/furfural recovered can be strongly changed. The hemicellulose content of the dissolving pulp decreased from 6.8% to about 2.6% using the FTR pretreatment.