An Investigative Study on the Structural, Thermal and Mechanical Properties of Clay-Based PVC Polymer Composite Films

The present study aims to explore the impact of pristine and surfactant-modified clays (montmorillonite, bentonite and vermiculite) on the thermomechanical properties of a poly (vinyl chloride) (PVC) polymer film. Initially, clay was modified by employing the ion exchange method. The modification of clay minerals was confirmed by the XRD pattern and thermogravimetric analysis. Pristine PVC polymer film and clay (montmorillonite, bentonite and vermiculite)-based PVC polymer composite films were fabricated using solution casting. The ideal dispersion of surfactant-modified organo-clays was observed in the PVC polymer matrix due to the hydrophobic nature of modified clays. The resultant pure polymer film and clay polymer composite film were characterized using XRD and TGA, and their mechanical properties were determined using a tensile strength tester and Durometer. From the XRD pattern, the intercalation of the PVC polymer film was found in the interlayer of organo-clay while exfoliation or partial intercalation and exfoliation were observed for pristine clay mineral-based PVC polymer composite films. Thermal analysis indicated a lowering of the decomposition temperature of the composite film as clay promotes the thermal degradation temperature of PVC. Improvement in the tensile strength and hardness was found to be more frequent in the case of organo-clay-based PVC polymer films, which is only due to the hydrophobic nature of organ clays, resulting in greater compatibility with the polymer matrix.