Pattern Formation under Deep Supercooling by Classical Density Functional-Based Approach

Solidification patterns during nonequilibrium crystallization are among the most important microstructures in the natural and technical realms. In this work, we investigate the crystal growth in deeply supercooled liquid using the classical density functional-based approaches. Our result shows that the complex amplitude expanded phase-field crystal (APFC) model containing the vacancy nonequilibrium effects proposed by us could naturally reproduce the growth front nucleation (GFN) and various nonequilibrium patterns, including the faceted growth, spherulite, symmetric and nonsymmetric dendrites among others, at the atom level. Moreover, an extraordinary microscopic columnar-to-equiaxed transition is uncovered, which is found to depend on the seed spacing and distribution. Such a phenomenon could be attributed to the combined effects of the long-wave and short-wave elastic interactions. Particularly, the columnar growth could also be predicted by an APFC model containing inertia effects, but the lattice defect type in the growing crystal is different due to the different types of short-wave interactions. Two stages are identified during the crystal growth under different undercooling, corresponding to diffusion-controlled growth and GFN-dominated growth, respectively. However, compared with the second stage, the first stage becomes too short to be noticed under the high undercooling. The distinct feature of the second stage is the dramatic increments of lattice defects, which explains the amorphous nucleation precursor in the supercooled liquid. The transition time between the two stages at different undercooling is investigated. Crystal growth of BCC structure further confirms our conclusions.