Quality of the Ceramic and Ni-Cr Alloy Joint after Al₂O₃ Abrasive Blasting

The purpose of this in vitro study was to determine the effect of airborne-particle abrasion process parameters on the strength of the Ni-Cr alloy-ceramic bond. One hundred and forty-four Ni-Cr disks were airborne-particle abraded with 50, 110 and 250 µm Al₂O₃ at a pressure of 400 and 600 kPa. After treatment, the specimens were bonded to dental ceramics by firing. The strength of the metal-ceramic bond was determined using the shear strength test. The results were analyzed with three-way analysis of variance (ANOVA) and the Tukey honest significant difference (HSD) test (α = 0.05). The examination also considered the thermal loads (5000 cycles, 5-55 °C) to which the metal-ceramic joint is subjected during exploitation. There is a close correlation between the strength of the Ni-Cr alloy-dental ceramic joint and the alloy roughness parameters after abrasive blasting: Rpk (reduced peak height), Rsm (the mean spacing of irregularities), Rsk (skewness of the profile) and RPc (peak density). The highest strength of the Ni-Cr alloy surface bonding with dental ceramics under operating conditions is provided by abrasive blasting under 600 kPa pressure with 110 µm Al₂O₃ particles (p < 0.05). Both the abrasive blasting pressure and the particle size of the Al₂O₃ abrasive significantly affect the joint's strength (p < 0.05). The most optimal blasting parameters are 600 kPa pressure with 110 µm Al₂O₃ particles (p < 0.05). They allow the highest bond strength between the Ni-Cr alloy and dental ceramics to be achieved.