Ultrasound effects on restricted silica gelation during silica extraction from Pyro-Metallurgical copper slag under...

Pyro-metallurgical copper slag (CS) waste was used as the source material for ultrasound (US) silica extraction under acidification processes with 26 kHz with HCl, HNO₃, and H₂SO₄ at different concentrations at 100, 300, and 600 W. During acidifying extraction processes, US irradiation inhibited silica gel formation under acidic conditions, especially at lower acid concentrations of less than 6 M, whereas a lack of US irradiation led to enhanced gelation. When US stopped, gelation occurred to a considerable degree, suggesting that the gel particle size distribution was aggregated in the 3-400 µm size range. However, with US, the size was mainly in the 1-10 µm range. Results of elemental analysis indicated that US treatment decreased the co-precipitation of other metal ions such as Fe, Cu, and Al sourced from CS for lower acidic medium, whereas the higher concentration medium accelerated silica gelation and the co-precipitation of other metals. With acids of HCl and HNO₃, and H₂SO₄, the gelations were less likely to occur at 6 M and 3 M during US irradiation, but acidic extraction without US was efficient for silica gelation and co-precipitation of other metals in the purified silica. The silica extraction yield with H₂SO₄ concentration of 3 M was 80% with 0.04% of Fe, whereas the silica product from HCl 6 M had a 90% extraction yield with only 0.08% of Fe impurity. In contrast, even though the non-US system of HCl 6 M had a higher yield at 96%, the final product had 0.5% Fe impurity, which was much higher than the US system. Consequently, the US extraction process was quite noticeable for silica recovery from CS waste.