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Using artificial neural networks to accelerate flowsheet optimization for downstream process development.

Daphne Keulen1, Erik van der Hagen1, Geoffroy Geldhof2

  • 1Department of Biotechnology, Delft University of Technology, Delft, The Netherlands.

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|May 31, 2023
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Summary
This summary is machine-generated.

Artificial neural networks (ANNs) accelerate biopharmaceutical purification process design by reducing the number of purification options evaluated. This method significantly cuts overall optimization time by 50%, ensuring safety and economic benefits.

Keywords:
artificial neural networkschromatographydownstream process developmentflowsheet optimizationmechanistic modelingmodel‐based process optimization

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Area of Science:

  • Biopharmaceutical purification
  • Process optimization
  • Computational modeling

Background:

  • Optimal purification processes are crucial for biopharmaceutical safety and economics.
  • Screening the design space is necessary for global optimization.
  • Chromatographic mechanistic modeling (MM) can be time-consuming for flowsheet optimization.

Purpose of the Study:

  • To accelerate the early design of biopharmaceutical purification processes.
  • To reduce the computational time for flowsheet optimization.
  • To integrate artificial neural networks (ANNs) into global optimization strategies.

Main Methods:

  • Utilizing artificial neural networks (ANNs) for global optimization of purification flowsheets.
  • Reducing the number of candidate flowsheets for subsequent local optimization.
  • Comparing ANN-guided optimization with traditional mechanistic modeling (MM).

Main Results:

  • ANNs reduced the number of flowsheets for final optimization from 15 to 3.
  • Local optimization starting from ANN or MM global outcomes yielded similar results.
  • Overall flowsheet optimization time was decreased by 50% using ANNs.

Conclusions:

  • ANNs effectively accelerate early-stage purification process design.
  • The proposed approach is generic, flexible, and material-independent.
  • Integrating ANNs offers significant time savings in biopharmaceutical process development.