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Updated: Jul 27, 2025

Surrogate Model Development for Digital Experiments in Welding
Published on: March 28, 2025
A generalised deep learning-based surrogate model for homogenisation utilising material property encoding and
Rajesh Nakka1, Dineshkumar Harursampath1, Sathiskumar A Ponnusami2
1NMCAD Laboratory, Department of Aerospace Engineering, Indian Institute of Science, Bengaluru, Karnataka, India.
A new method encodes material properties into microstructure images for Convolutional Neural Networks (CNNs). This enhances CNNs for predicting composite material properties, improving accuracy and physical admissibility.
Area of Science:
- Materials Science
- Computational Mechanics
- Artificial Intelligence
Background:
- Convolutional Neural Networks (CNNs) are increasingly used for microstructure analysis and property prediction.
- Existing CNN models struggle to incorporate crucial material property information.
- This limitation hinders accurate structure-property relationship learning.
Purpose of the Study:
- To develop a method for encoding material properties directly into microstructure images for CNN analysis.
- To enhance CNNs for predicting properties of fiber-reinforced composite materials.
- To improve the accuracy and physical admissibility of surrogate models.
Main Methods:
- Developed a novel technique to embed material properties into microstructure images.
- Implemented a CNN model trained on these enhanced images for fiber-reinforced composites.
- Utilized learning convergence curves and mean absolute percentage error for optimization.
- Enforced Hashin-Shtrikman bounds to ensure physically admissible predictions.
Main Results:
- The developed CNN model effectively learns the structure-property relationship, including material information.
- Optimal training sample sizes were determined using learning convergence.
- The model demonstrated generality by predicting properties for unseen microstructures and extrapolated domains.
- Enforcing Hashin-Shtrikman bounds significantly improved performance in extrapolated regions.
Conclusions:
- The proposed method successfully integrates material properties into CNN-based microstructure analysis.
- This approach enhances the predictive capability and reliability of surrogate models for composites.
- The findings offer a pathway to more accurate and physically grounded material property predictions using AI.
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