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Development of Al-Mg

R Raja1, Ragavanantham Shanmugam2, Sabitha Jannet1

  • 1Department of Mechanical Engineering, Karunya Institute of Technology and Sciences, Coimbatore 641114, India.

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|June 10, 2023
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Summary
This summary is machine-generated.

Friction Stir Processing (FSP) enhances aluminum hybrid surface composites (AHSC) with Boron carbide, Silicon Carbide, and Calcium Carbonate. Higher reinforcement content improved tensile strength and hardness but reduced elongation, indicating a trade-off in mechanical properties.

Keywords:
FSPSEMTEMUTSelongationmicrohardnesswear rate

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Area of Science:

  • Materials Science
  • Mechanical Engineering

Background:

  • Surface composites offer enhanced properties for aerospace and automotive applications.
  • Friction Stir Processing (FSP) is an effective solid-state method for fabricating advanced composite materials.

Purpose of the Study:

  • To investigate the fabrication and mechanical properties of Aluminum Hybrid Surface Composites (AHSC) using FSP.
  • To evaluate the effect of varying reinforcement content (5%, 10%, 15%) on the microstructure and mechanical performance of AHSC.

Main Methods:

  • AHSC were fabricated using FSP with a hybrid mixture of Boron carbide (B4C), Silicon Carbide (SiC), and Calcium Carbonate (CaCO3).
  • Mechanical testing included tensile strength, elongation, hardness, and dry sliding wear assessments.
  • Microstructural analysis was performed using Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM).

Main Results:

  • The Ultimate Tensile Strength (UTS) of the 15% reinforcement sample (T3) was significantly higher than T1 (62.63%) and T2 (15.17%).
  • Sample T3 exhibited lower elongation (38.46% and 15.38% lower than T1 and T2, respectively) and increased hardness due to a higher brittle response.
  • Wear rates were assessed, and microstructural analysis revealed reinforcement distribution and dislocation behavior.

Conclusions:

  • Increasing reinforcement content in AHSC via FSP enhances tensile strength and hardness.
  • Higher reinforcement levels lead to increased brittleness, evidenced by reduced elongation and higher Young's modulus.
  • FSP is a viable technique for producing AHSC with tailored mechanical properties for demanding industrial applications.