Related Experiment Video
Updated: Jul 26, 2025

08:38
Microfluidic Devices for Characterizing Pore-scale Event Processes in Porous Media for Oil Recovery Applications
Published on: January 16, 2018
10.5K
Advancing hyper-crosslinked materials with high efficiency and reusability for oil spill response.
Caleb Karmelich1, Zhijian Wan1, Wendy Tian2
1Energy Business Unit, Commonwealth Scientific Industrial Research Organisation (CSIRO), Kensington, WA, 6151, Australia.
Scientific Reports
|June 16, 2023
Summary
A novel hyper-crosslinked polymer coated sponge (HPCS) efficiently removes crude oil from water emulsions. This reusable material offers an economical solution for oil spill cleanup, retaining capacity over multiple cycles.
Area of Science:
- Materials Science
- Environmental Science
- Polymer Chemistry
Background:
- Oil spills pose significant environmental challenges.
- Effective oil recovery materials are crucial for mitigating spill impacts.
- Existing methods often require complex and costly processes.
Purpose of the Study:
- To develop an efficient and reusable material for crude oil removal from water emulsions.
- To improve oil spill cleanup processes using advanced sorbent technology.
- To evaluate the performance and reusability of the developed material.
Main Methods:
- A melamine formaldehyde sponge was coated with a superhydrophobic/superoleophilic hyper-crosslinked polymer.
- The coated sponge (HPCS) was used to adsorb crude oil from oil-in-water emulsions.
- Oil removal efficiency and material reusability via mechanical compression were assessed.
Main Results:
- The HPCS effectively removed crude oil from 1000 ppm emulsions down to 2 ppm.
- The material demonstrated retained oil uptake capacity over ten cycles of use.
- Filtrate oil concentrations remained below 15 ppm after five adsorption/compression cycles.
Conclusions:
- The HPCS is a highly effective and selective sorbent for oil/water separation.
- The material offers an economical and sustainable solution for oil spill recovery.
- The developed HPCS shows promise for practical applications in challenging environmental conditions.

