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High aspect ratio diamond nanosecond laser machining.

Natalie C Golota1,2, David Preiss3, Zachary P Fredin3

  • 1Department of Chemistry, Massachusetts Institute of Technology, Cambridge, MA 02139 USA.

Applied Physics. A, Materials Science & Processing
|June 19, 2023
PubMed
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Achieving high aspect ratio diamond structures for quantum devices is now possible. Rotary assisted laser drilling significantly increases aspect ratios, and subsequent heat treatment reduces laser-induced strain.

Area of Science:

  • Materials Science
  • Laser Physics
  • Quantum Technology

Background:

  • Laser processing is crucial for fabricating advanced microelectronic and quantum devices using diamond.
  • Achieving high aspect ratio and low taper structures in diamond via laser machining presents significant challenges.

Purpose of the Study:

  • To investigate the effects of laser pulse energy, number, and irradiation profile on diamond structure aspect ratio.
  • To explore methods for fabricating low taper, high aspect ratio diamond structures.
  • To analyze laser-induced damage and the efficacy of thermal annealing for strain reduction.

Main Methods:

  • Utilized 532 nm nanosecond laser machining with percussion and rotary assisted drilling techniques.
  • Investigated various pulse energies, pulse numbers (up to 2M), and irradiation profiles.
Keywords:
Diamond laser machiningFundamentals of laser processingLaser ablationLaser induced damage analysisNanosecond laser machining

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  • Employed confocal Raman spectroscopy to study laser-induced strain and heat treatment effects.
  • Main Results:

    • Achieved aspect ratios of 22:1 with percussion drilling and >40:1 (up to 66:1) with rotary assisted drilling.
    • Demonstrated 0.1° taper angles using ramped pulse energy machining.
    • Observed up to 36% tensile strain increase post-irradiation, reduced by ~50% with 600°C heat treatment.

    Conclusions:

    • Rotary assisted laser drilling is effective for achieving high aspect ratio diamond structures.
    • Laser machining parameters critically influence achievable aspect ratios and taper angles.
    • Thermal treatment can mitigate laser-induced strain in diamond, crucial for device stability.