A Review of In Situ Defect Detection and Monitoring Technologies in Selective Laser Melting

The additive manufacturing (AM) technique has received considerable industrial attention, as it is capable of producing complex functional parts in the aerospace and defense industry. Selective laser melting (SLM) technology is a relatively mature AM process that can manufacture complex structures both directly and efficiently. However, the quality of SLM parts is affected by many factors, resulting in a lack of repeatability and stability of this method. Therefore, several common and advanced in situ monitoring as well as defect detection methods are utilized to improve the quality and stability of SLM processes. This article aims at documenting the various defects that occurred in SLM processes and their influences on the final parts. Various types of in situ monitoring and defect detection methods and their applications are reviewed, and their integrations with the SLM processes are also discussed.