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Related Experiment Video

Updated: Jul 25, 2025

Hybrid Printing for the Fabrication of Smart Sensors
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Hybrid Device Fabrication Using Roll-to-Roll Printing for Personal Environmental Monitoring.

Thanh Huy Phung1,2, Anton Nailevich Gafurov3,4, Inyoung Kim3,5

  • 1Department of Mechatronics, Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City 70000, Vietnam.

Polymers
|June 28, 2023
PubMed
Summary

This study presents a novel roll-to-roll (R2R) printing method for fabricating hybrid environmental monitoring devices. The cost-effective process ensures device quality for mass production and data collection.

Keywords:
IoT devicesenvironmental monitoringhybrid electronicsprinted electronicsroll-to-rollscreen printing

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Area of Science:

  • Materials Science
  • Engineering
  • Environmental Science

Background:

  • Roll-to-roll (R2R) printing offers cost-effective and eco-friendly mass production for functional devices.
  • Challenges in R2R printing include material processing efficiency, substrate alignment, and substrate vulnerability.
  • Sophisticated device fabrication via R2R printing requires innovative solutions.

Purpose of the Study:

  • To propose and demonstrate a fabrication process for hybrid devices using R2R screen printing.
  • To develop registration control methods for precise layer alignment on polymeric substrates.
  • To create a personal environmental monitoring system utilizing the fabricated hybrid devices.

Main Methods:

  • Screen printing of four layers (insulating and conductive) onto polyethylene terephthalate (PET) film.
  • Implementation of registration control for accurate alignment on the PET substrate.
  • Assembly and soldering of solid-state components and sensors onto printed circuits.

Main Results:

  • Successful fabrication of hybrid devices with integrated circuits and sensors.
  • Demonstration of a personal environmental monitoring system with mobile data collection and cloud upload.
  • Ensured device quality for potential mass utilization.

Conclusions:

  • The developed R2R printing process enables the mass production of hybrid devices.
  • The personal environmental monitoring system facilitates data collection for public health and policymaking.
  • This work lays the foundation for big data analysis and forecasting in environmental monitoring.