Effects of Pre-Curing on the Structure and Properties of Paper-Based Materials

Paper-based friction material is a typical paper-based composite that is usually cured via hot-pressing. This curing method does not account for the effect of pressure on the matrix resin, resulting in uneven distribution of resin in the material and reducing the mechanical properties of friction materials. To overcome the above shortcomings, a pre-curing method was introduced before hot-pressing, and the effects of different pre-curing degrees on the surface morphology and mechanical properties of paper-based friction materials were studied. The pre-curing degree significantly affected the resin distribution and interfacial bonding strength of the paper-based friction material. When the material was cured at 160 °C for 10 min, the pre-curing degree reached 60%. At this point, most of the resin was in a gel state, which could retain abundant pore structures on the material surface without causing mechanical damage to the fiber and resin matrix during hot-pressing. Ultimately, the paper-based friction material exhibited improved static mechanical properties, decreased permanent deformation, and reasonable dynamic mechanical properties.