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PD Controller: Design01:26

PD Controller: Design

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In automotive engineering, car suspension systems often employ Proportional Derivative (PD) controllers to enhance performance. PD controllers are utilized to adjust the damping force in response to road conditions. A controller, acting as an amplifier with a constant gain, demonstrates proportional control, with output directly mirroring input.
Designing a continuous-data controller requires selecting and linking components like adders and integrators, which are fundamental in Proportional,...
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Machine learning-based model predictive controller design for cell culture processes.

Mohammad Rashedi1, Mina Rafiei1, Matthew Demers2

  • 1Operations Digital Strategy & Capabilities, Amgen Inc., Thousand Oaks, California, USA.

Biotechnology and Bioengineering
|July 3, 2023
PubMed
Summary
This summary is machine-generated.

This study introduces a model predictive controller (MPC) using machine learning to optimize fed-batch cell cultures for biopharmaceutical production. The approach enhances cell growth and metabolite output, improving cost-effectiveness and product reliability.

Keywords:
bio-pharmaceutical processgaussian processmachine learningmodel predictive controlneural network mpcoptimal control

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Area of Science:

  • Biopharmaceutical Manufacturing
  • Bioprocess Engineering
  • Control Systems

Background:

  • Biopharmaceutical production requires optimizing critical quality attributes for reliability and cost-effectiveness.
  • Scalable and optimal control strategies are essential for meeting process constraints and objectives in cell culture.
  • Existing physics-based models often lack high fidelity for complex cell culture processes.

Purpose of the Study:

  • To develop an optimal feeding strategy for fed-batch cell culture processes using a model predictive controller (MPC).
  • To maximize cell growth and metabolite production, specifically daily protein yield.
  • To integrate machine learning algorithms into the MPC for improved forecasting and control.

Main Methods:

  • Utilized a model predictive controller (MPC) for computing optimal feeding strategies.
  • Employed machine learning algorithms including linear regression, Gaussian processes, and neural networks for the forecast model.
  • Developed linear and nonlinear models based on real cell culture process data.
  • Evaluated controller performance through real-time experiments.

Main Results:

  • The MPC successfully computed an optimal feeding strategy to maximize cell growth and metabolite production.
  • Machine learning models aided in developing high-fidelity forecast models for complex cell culture dynamics.
  • The control scheme maintained all metabolites and process variables within specified limits.
  • Real-time experiments validated the effectiveness of the designed controllers.

Conclusions:

  • Model predictive control integrated with machine learning provides an effective strategy for optimizing fed-batch cell culture processes.
  • This approach enhances biopharmaceutical production by maximizing protein yield and ensuring process stability.
  • The developed models and control scheme offer a scalable solution for improving the reliability and cost-effectiveness of biopharmaceutical manufacturing.