Cleaner production auditing for plastic recycling industry in Pakistan: A baseline study

Recycling plastics is a good alternative to manage the plastic waste generated in Pakistan. Unfortunately, the country lacks efficient system to manage or recycle the plastic waste it generates. Lack of government support, absence of standard operating procedures, negligence towards health and safety of workers, increasing costs of raw materials and poor quality of the recyclates are some of the issues currently faced by plastic recyclers in Pakistan. Considering the need of cleaner production audits in plastic recycling industries, this study was carried out to establish an initial reference benchmark. Production processes in 10 recycling industries were evaluated from cleaner production perspective. The study showed the average water consumption of a recycling industry as high as 3315 L/ton. All the consumed water is wasted in the nearby community sewer while, only 3 recyclers recycled between 70 and 75% of the treated wastewater. In addition, a recycling facility, on an average, consumed 172.5 kWh of power for processing 1 ton of plastic waste. The average temperature was observed to be 36.5 °C and noise levels exceeded the permissible limits. Moreover, the industry is male-dominated, workers are mostly underpaid and have no access to good healthcare facilities. Recyclers lack standardization and have no national guidelines to follow. Guidelines and standardization of recycling process, wastewater treatment, use of renewable energy, water reuse etc, are direly needed for uplifting this sector and reducing its impacts on the environment.