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Updated: Jul 23, 2025

A Multilayer Microfluidic Platform for the Conduction of Prolonged Cell-Free Gene Expression
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Microfluidic Bioreactor with Fibrous Micromixers for In Vitro mRNA Transcription.

Inseong Choi1,2, Guk-Young Ahn1,2, Eun Seo Kim1,2

  • 1Biomedical and Chemical Engineering, The Catholic University of Korea, 43 Jibong-ro, Bucheon-si, Gyeonggi-do 14662, Republic of Korea.

Nano Letters
|July 12, 2023
PubMed
Summary

A novel microfluidic bioreactor enables continuous messenger RNA (mRNA) production with efficient mixing. This platform demonstrates comparable mRNA quality to traditional methods, offering a powerful tool for microfluidic synthesis.

Keywords:
bioreactorin vitro transcriptionmRNAmicrofluidicmicromixer

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Area of Science:

  • Biotechnology
  • Chemical Engineering
  • Molecular Biology

Background:

  • Continuous manufacturing processes are increasingly important for biopharmaceutical production.
  • Microfluidic systems offer advantages in reaction control and efficiency.
  • Efficient mixing is crucial for optimizing reactions in microfluidic devices.

Purpose of the Study:

  • To develop and characterize a microfluidic bioreactor for continuous messenger RNA (mRNA) production.
  • To investigate the impact of fibrous micromixer design on mixing efficiency.
  • To evaluate the quality and performance of mRNA produced using the microfluidic system.

Main Methods:

  • Fabrication of a microfluidic bioreactor using electrospun microfibrous discs for micromixers.
  • Tuning microfiber diameter to optimize mixing performance.
  • Assessing mixing efficiency and mRNA synthesis via in vitro transcription.
  • Comparing the sequence and in vitro/in vivo performance of microfluidically produced mRNA with bulk-produced mRNA.

Main Results:

  • The microfluidic bioreactor incorporated fibrous micromixers and a macrochannel for continuous mRNA synthesis.
  • Micromixers with larger diameter fibrous microchannels achieved higher mixing efficiency, reaching 0.95 (complete mixing).
  • mRNA produced in the microfluidic bioreactor exhibited identical sequences and biological performance to conventionally produced mRNA.

Conclusions:

  • The developed microfluidic bioreactor with efficient fibrous micromixers is a viable platform for continuous mRNA production.
  • The system demonstrates high mixing efficiency and produces mRNA of comparable quality to bulk methods.
  • This technology holds potential for various microfluidic reaction applications.