Fabrication and Performance of a Ta₂O₅ Thin Film pH Sensor Manufactured Using MEMS Processes

In this work, a capacitive pH sensor consisting of Ta₂O₅ functional film is designed and fabricated by employing MEMS-based procedures. The Ta₂O₅ thin film has an amorphous microstructure, and its surface roughness is less than 3.17 nm. A signal processing circuit and a software filtering algorithm are also designed to measure the pH value, thus improving the detection accuracy and anti-interference ability. Good linearity (R² = 0.99904) and sensitivity (63.12 mV/pH) are recorded for the proposed sensing element in the range of pH 2~12. In addition, the sensor's drift and hysteresis are equal to 5.1 mV and 5.8 mV, respectively. The enhanced sensing performance in combination with the facile miniaturization process, low fabrication cost, and suitability for mass production render the fabricated sensor attractive for applications where pH change measurements in a water environment are required.