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Inkjet printing on hydrophobic surfaces: Controlled pattern formation using sequential drying.

Paria Naderi1, Benjamin Raskin Sheuten2, Alidad Amirfazli2

  • 1Department of Electrical Engineering and Computer Science, York University, Toronto, Ontario M3J 1P3, Canada.

The Journal of Chemical Physics
|July 14, 2023
PubMed
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A novel sequential printing and drying method enables precise inkjet micro-patterning on hydrophobic surfaces. This technique controls droplet shape and allows for complex patterns, advancing microscale device fabrication.

Area of Science:

  • Materials Science
  • Surface Science
  • Microfabrication

Background:

  • Inkjet printing is crucial for microscale devices like organic thin-film transistors.
  • Hydrophobic surfaces present challenges for inkjet-printed micro-patterns due to low droplet wettability and spreading.
  • Forming connected micro-patterns on low-wettability surfaces is difficult.

Purpose of the Study:

  • To develop a method for forming stable inkjet-printed micro-patterns on hydrophobic surfaces.
  • To control the shape and complexity of micro-patterns using a sequential printing approach.
  • To model and predict the equilibrium shape of inkjet-printed micro-patterns.

Main Methods:

  • A sequential printing and drying technique was employed, involving initial droplet printing and drying to create anchors.

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  • Subsequent droplet deposition between dried anchors formed stable bridges on the low-wettability surface.
  • An energy minimization technique with gradient descent and parametric boundaries was used to model droplet behavior and predict pattern shapes.

    • Main Results:

    • The sequential printing method successfully formed stable micro-patterns, including lines and triangles, on hydrophobic surfaces.
    • The study confirmed that surface tension forces primarily govern the equilibrium shape of the inkjet-printed micro-patterns.
    • The developed model accurately predicted the required ink properties for creating smooth-edged patterns.

    Conclusions:

    • The proposed sequential printing and drying method is effective for fabricating micro-patterns on challenging hydrophobic surfaces.
    • The energy minimization model provides a reliable tool for predicting micro-pattern formation and optimizing fabrication parameters.
    • This technique enhances the potential for inkjet printing in advanced microdevice manufacturing.