A study on modeling the deflection of surgical needle during insertion into multilayer tissues

The use of subcutaneous and percutaneous needle and catheter insertions is standard in modern clinical practice. However, a common issue with bevel tip surgical needles is their tendency to deflect, causing them to miss the intended target inside the tissue. This study aims to understand the interaction between the needle and soft tissue and develop a model to predict the deflection of a bevel tip needle during insertion into multi-layered soft tissues. The study examined the mechanics of needle-tissue interaction and modeled the forces involved during insertion. The force model includes cutting force, deformation force, and friction between the needle and tissue. There was an 8%-23% difference between the total analytical and experimental force measurements. A modified Euler-Bernoulli beam elastic foundation theory was used to create an analytical model to predict the needle tip deflection in soft tissue. To validate the results, the analytical deflection model was then compared to the deflection from needle insertion experiments on multi-layered phantom tissues, showing a 9%-21% error between the two. While there is a slight discrepancy between the analytical and experimental results, the study shows that the proposed model can accurately predict needle tip deflection during insertion.