Impact of sewing on microfiber release from polyester fabric during laundry

Microfibers released from textile materials are receiving greater attention due to their severe adverse effects on the environment. Although mitigation strategies have been developed for laundering, researchers uphold that it is crucial to start mitigating at the source. In that aspect, this research aims to analyze the cutting and sewing methods of knitted fabrics and their impact on the microfiber release of garments during laundry. The results of the study have confirmed that cutting and sewing methods have a significant impact on the microfiber release of a garment. The analysis of different cutting methods showed that laser and ultrasonic cutting methods reduce the microfiber release up to 20 times compared to the conventional scissor-cut edges. While comparing the different stitch types, the overlock stitch type showed reduced shedding than the other stitch types (flatlock stitch and single needle lockstitch). Our results also showed that the use of more needles increases the microfiber emission among different stitch variations of the same stitch type. For instance, a 45.27 % increase in microfiber emission was reported with the 4-thread overlock stitch (2 needles) than with the 3-thread stitch (1 needle). Regarding seam type, the proposed edge finishing seam (EFb) was effective in reducing 93 % of microfiber release as the edges are completely covered. When the effect of stitch density is considered, in the case of single needle lockstitch and flatlock stitch, the microfiber release is reduced with increased stitch density. However, a different trend was noted in the overlock stitch, which needed detailed exploration in the future. The results confirmed that a proper selection of stitch, stitch density, and seam type would reduce the microfiber release from a garment by up to 64.6 %.