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Updated: Jul 19, 2025

Research and Development of High-performance Explosives
Published on: February 20, 2016
Weight retention and expansion of popular lead-based and lead-free hunting bullets
Michael McTee1, Chris N Parish2, Craig Jourdonnais1
1MPG Ranch, 19400 Lower Woodchuck Road, Florence, MT 59833, USA.
Abstract:
Hunting bullets are often comprised of a lead core covered with a copper alloy jacket. When the bullet collides with an animal, particles-sometimes millions-can shed from the projectile and embed in animal tissues. Those lead fragments can persist in game meat and remain in the discarded viscera that many wildlife species scavenge. Bullets often differ in design, so it is vital to assess their weight retention and expansion, which affects how much metal they deposit in tissue and how effectively they kill animals. We fired 12 types of hunting bullets into water to measure their weight retention and expansion at 91 m and 238 m (100 and 260 yards). Bullet constructions included copper, tin, bonded lead, partitioned lead, and cup-and-core lead. On average, copper bullets retained >98 % of their weight, whereas cup-and-core lead bullets retained <13-55 %, depending on the brand and shot distance. One brand of bonded lead bullet retained mass (≥96 %) nearly as well as copper bullets, while another brand retained much less (~71 %). Two types of copper bullets expanded similarly between test distances, while a third expanded less at 238 m. Cup-and-core lead bullets often experienced a separation between their copper alloy jacket and lead core. Our data emphasize that lead-based bullets of similar construction can drastically differ in weight retention and expansion.
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