Structural assessment of the gripper interlock of the DEMO breeding blanket transporter

The maintenance of the DEMO Breeding Blanket (BB) remotely is a crucial aspect in development of the DEMO power plant. It is a challenge due to the huge mass of the BB segment of about 180 tons. A new concept for the BB transporter has recently been developed. To properly grip and manipulate each BB segment, the BB transporter has been equipped with a gripper interlock. Due to the geometry of the BB and the vacuum vessel, the attachment point on the BB segment is not aligned with its center of gravity. Hence in addition to the vertical lifting load, large moments about the horizontal axes need to be reacted. The work discussed here concerns the structural analysis conducted on the gripper interlock; its structural integrity has been checked against the most severe load conditions that include also seismic loads according to the EN13001. Elastic analyses were performed using a finite element model in accordance with EN 13001-3-1:2012 + A2:2018, Cranes - General Design - Part 3-1: Limit States and proof competence of steel structure. The effect of the gap sizes at the contact surfaces between gripper interlock and BB after engagement as well as the effect of different friction coefficients on the sliding areas were assessed. The improvements of the design based on the structural analysis are presented, too.