Feasibility Analysis of Polyurethane-Prepolymer-Modified Bitumen Used for Fully Reclaimed Asphalt Pavement (FRAP)

Asphalt pavement recycling technology with high reclaimed asphalt pavement (RAP) content has always been limited by unsatisfactory pavement performance and the rising cost of pavement materials. To address these challenges, polyurethane-prepolymer-modified bitumen (PPB) was proposed to be utilized as the asphalt binder of fully reclaimed asphalt pavement (FRAP) in this study. The proper formula of the PPB binder was determined based on a range of tests. The rheological behavior and tensile properties of the PPB binder were then investigated, and the economic cost of materials was discussed as well. Results revealed that the PPB system can be obtained through chemical synthesis using readily available raw materials. The reaction of polyurethane prepolymer and chain extender provides PPB with significant improvement in temperature susceptibility, rutting resistance, and tensile properties. It is also demonstrated in this study that the PPB mixture containing 100% RAP, on the whole, takes advantage of cost-saving especially compared to the epoxy asphalt mixture. Therefore, the PPB binder exhibits a favorable application prospect in FRAP.