Application of Cost Effective and Real-Time Resistivity Sensor to Study Early Age Concrete

Concrete is a widely used construction material, demanding strict quality control to maintain its integrity. The durability and lifespan of concrete structures rely heavily, amongst other factors, on the characteristics of fresh and early age concrete, which are strongly dependent on the curing process. To ensure long-term durability, it is crucial to assess concrete properties throughout construction and verify compliance with design specifications. Currently, electrical resistivity-based sensors are available and used for quality control and monitoring, however, these sensors tend to be costly or only measure at a single location within the concrete cover. This study introduces a printed circuit board (PCB)-based array of electrodes capable of measuring concrete resistivity profiles across the concrete cover, from its fresh state to early age development. In this work, the feasibility of such resistivity PCB-sensors, novel for concrete, is evaluated under laboratory conditions. The sensors exhibit a promising performance in monitoring the efficiency of concrete curing under various conditions. Additionally, they successfully evaluate the effectiveness of internal curing (in our study, promoted by superabsorbent polymers) during the initial stages of hardening. This sensor array provides a valuable tool for monitoring the curing of concrete at early age, and showcases a preliminary solution that could be further developed to ensure long-term performance of concrete infrastructure.