Foaming Properties of Lignosulfonates in the Flotation Process

The widely used technology for the selective flotation of copper and molybdenite using sodium hydrosulfide (NaSH) to depress copper sulfides creates environmental issues related to the potential emissions of toxic hydrosulfide gas (H₂S) and bad odors. Previous studies showed that molybdenite flotation can be depressed by the action of lignosulfonates, but no significant progress has been made in studying the effect that these reagents have on the foaming/frothing phenomena in flotation. The objective of this work was to investigate the foaming properties of three samples of lignosulfonates through measurements of surface tension, foamability, bubble size distributions, and water recovery. A sugared sodium lignosulfonate (NaLS), a calcium lignosulfonate (CaLS), and a sample prepared by sulphomethylation of kraft lignin (KLS) were tested. It was found that all lignosulfonates displayed surface activity that decreased with pH and was related to the degree of anionicity and molecular weight. The NaLS lignosulfonate showed the highest dynamic foamability index (DFI) value, compared to that of the CaLS and KLS samples. The lignosulfonates tested in this study strongly affected bubble size. Water recovery tests performed using flotation experiments in a two-phase system showed that the KLS and NaLS samples had the strongest effect, which correlated with the surface tension, foamability, and bubble size results.