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An optimized HEK293T cell expansion protocol using a hollow-fiber bioreactor system
Nathan D Frank1, Mindy Miller1, Dalip Sethi1
1Research and Development, Terumo BCT, Lakewood, CO, United States.
Biology Methods & Protocols
|September 18, 2023
Summary
This protocol details automated expansion of HEK293T cells using the Quantum® hollow-fiber bioreactor (HFB) system. It focuses on optimizing critical parameters like glucose, lactate, and pH for efficient viral vector production.
Area of Science:
- Biotechnology
- Cell Biology
- Virology
Background:
- Viral vectors are crucial for genetic material delivery, with HEK293 cells frequently used for viral particle production.
- HEK293T cells, engineered with SV40 large T antigen, are vital for high-titer viral production.
- Optimizing cell culture conditions is essential for efficient HEK293T cell expansion and viral vector manufacturing.
Purpose of the Study:
- To provide a protocol for automated HEK293T cell expansion using the Quantum® hollow-fiber bioreactor (HFB) system.
- To guide users on critical parameters for successful cell expansion within the HFB environment.
- To ensure reliable control of environmental factors including glucose, lactate, and pH.
Main Methods:
- Utilized the Quantum® hollow-fiber bioreactor (HFB) system for automated cell expansion.
- Focused on optimizing and controlling key environmental parameters: glucose, lactate, and pH.
- Developed a protocol specific to the HFB milieu, distinct from traditional tissue culture methods.
Main Results:
- Demonstrated reliable control over glucose, lactate, and pH levels during HEK293T cell expansion in the HFB system.
- Provided data reflecting the consistency of controlled environmental factors.
- Outlined procedural time points for successful cell expansion.
Conclusions:
- The Quantum® HFB system offers a reliable method for automated HEK293T cell expansion.
- Optimized control of environmental parameters ensures consistent cell culture conditions.
- This protocol facilitates efficient viral vector production by standardizing HEK293T cell expansion.

