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    Area of Science:

    • Reliability Engineering
    • Machine Learning
    • Data Science

    Background:

    • Accurate remaining useful life (RUL) prediction is crucial for degraded systems, especially in the big data era.
    • Existing methods often suffer from a mismatch between deep learning-based health indicator (HI) construction and stochastic degradation modeling.
    • This defect significantly impacts the accuracy of RUL predictions.

    Purpose of the Study:

    • To propose an interactive prognosis framework that bridges the gap between deep learning and stochastic process models for RUL prediction.
    • To enhance the accuracy of RUL prediction by addressing the matching defect in conventional approaches.

    Main Methods:

    • Utilized stacked contractive autoencoders for unsupervised health indicator (HI) construction by fusing multi-sensor data.
    • Introduced an exponential-like degradation model to capture the nonlinear characteristics of the constructed HI.
    • Derived theoretical expressions for prediction results using the first hitting time concept and optimized an integrated objective function via gradient descent.

    Main Results:

    • The proposed interactive prognosis framework successfully integrates HI construction and degradation modeling.
    • The method generates the HI for field systems and provides the probability density function (pdf) of the predicted RUL.
    • Validation through two case studies on turbofan engines demonstrated the effectiveness and superiority of the proposed method.

    Conclusions:

    • The interactive prognosis framework offers a robust solution for RUL prediction by overcoming the HI-degradation model matching defect.
    • The approach provides accurate RUL predictions and uncertainty quantification for degraded systems.
    • This method holds significant potential for applications in predictive maintenance and system health management.