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Fatigue occurs when materials rupture under repeated or fluctuating loads, even at stress levels far below their static breaking strength. It typically results in brittle failure, even for ductile materials. It is a critical consideration in designing machines and structural components subjected to repetitive or varying loads. The nature of these loadings can range from fluctuating loads like unbalanced pump impellers causing vibrations to repeatedly bending a thin steel rod wire back and forth...
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Fatigue reliability analysis of aeroengine blade-disc systems using physics-informed ensemble learning.

Xue-Qin Li1, Lu-Kai Song2,3, Yat-Sze Choy2

  • 1School of Energy and Power Engineering, Beihang University, Beijing 102206, People's Republic of China.

Philosophical Transactions. Series A, Mathematical, Physical, and Engineering Sciences
|September 24, 2023
PubMed
Summary

A new physics-informed ensemble learning (PIEL) method enhances fatigue reliability analysis for aeroengine blade-disc systems. This approach improves computational accuracy and efficiency over traditional methods.

Keywords:
blade-disclow-cycle fatiguephysics-informedreliability analysissurrogate model

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Area of Science:

  • Aerospace Engineering
  • Mechanical Engineering
  • Computational Science

Background:

  • Traditional methods for aeroengine blade-disc fatigue reliability analysis suffer from low computational efficiency or accuracy.
  • Complex multi-component systems pose significant challenges for existing reliability assessment techniques.

Purpose of the Study:

  • To propose a novel physics-informed ensemble learning (PIEL) method for efficient and accurate fatigue reliability analysis of aeroengine blade-disc systems.
  • To establish a PIEL-based system reliability framework incorporating physical characteristics and failure correlations.

Main Methods:

  • Decomposing complex system reliability analysis into single-component analyses based on physical characteristics.
  • Developing a PIEL model by integrating constitutive responses and multi-material physical properties into ensemble learning.
  • Quantifying component failure correlations using the Copula function to build a system reliability framework.

Main Results:

  • The proposed PIEL method demonstrated superior computational accuracy and efficiency compared to direct Monte Carlo, support vector regression, neural networks, ensemble learning, and physics-informed neural networks.
  • Validation on a typical aeroengine high-pressure turbine blade-disc system confirmed the method's effectiveness.
  • The PIEL approach significantly enhances the reliability analysis of complex engineering systems.

Conclusions:

  • The PIEL method offers a significant advancement in fatigue reliability analysis for aeroengine blade-disc systems.
  • This work provides novel insights into physics-informed modeling for structural integrity applications.
  • The developed framework is validated as an efficient and accurate tool for complex system reliability.