Related Experiment Video
Updated: Jul 15, 2025

Pool-Boiling Heat-Transfer Enhancement on Cylindrical Surfaces with Hybrid Wettable Patterns
Published on: April 10, 2017
Thermal-Conductivity-Enhancing Copper-Plated Expanded Graphite/Paraffin Composite for Highly Stable Phase-Change
Jiasen Yan1, Xianying Han1, Zhaohan Dang1
1Beijing Key Laboratory of Fuels Cleaning and Advanced Catalytic Emission Reduction Technology, School of New Materials & Chemical Engineering, Beijing Institute of Petrochemical Technology, Beijing, 102617, China.
Copper-plated expanded graphite enhances paraffin/expanded graphite phase change materials for improved thermal conductivity in lithium-ion battery thermal management. This boosts performance without compromising heat storage or stability.
Area of Science:
- Materials Science
- Energy Storage
Background:
- Paraffin (PA)/expanded graphite (EG) composite phase change materials offer cost-effectiveness and good thermal properties.
- Improving thermal conductivity is crucial for PA/EG applications in power lithium-ion battery thermal management systems.
Purpose of the Study:
- To enhance the thermal conductivity of PA/EG composite phase change materials.
- To investigate the use of copper-plated expanded graphite (CPEG) as a thermal conductivity enhancer.
- To evaluate the performance of the modified composite in power lithium-ion battery thermal management.
Main Methods:
- Preparation of 3D porous CPEG via electroless copper plating.
- Incorporation of CPEG into PA/EG composite materials, replacing a portion of EG.
- Optimization of composite composition (80% PA-14% EG-6% CPEG).
Main Results:
- Significantly increased thermal conductivity (11 to 16.5 times that of paraffin) with minimal copper content (0.768 wt%).
- Maintained latent heat and thermal cycling stability.
- Demonstrated effective temperature control for power lithium-ion batteries.
Conclusions:
- CPEG is an effective additive for enhancing the thermal conductivity of PA/EG phase change materials.
- The optimized PA/EG/CPEG composite shows promise for advanced thermal management in lithium-ion batteries.
- This modification offers a viable solution for improving battery safety and performance.
Related Concept Videos
Thermal expansion and Thermal stress: Problem Solving
To solve the problem, first, identify the known and unknown quantities. The initial length (L) of the bridge is 1275 m, the coefficient of linear expansion (α) for steel is 12 x 10-6/°C, and the change in...
Phase Transitions: Sublimation and Deposition
Phase Transitions: Melting and Freezing
Phase Transitions
Phase Diagram
Phase Transitions: Vaporization and Condensation

