Distribution of Carbon Nanotubes in an Aluminum Matrix by a Solution-Mixing Process

In order to overcome the limitations of standard ball-mill mixing processes to fabricate a uniformly dispersed carbon nanotube (CNT) reinforcement composite without damaging CNTs in matrix powder, a unique and easy solution-mixing process was developed. The present study aims to synthesize Al-0.5 wt % CNT composites using ball-milling and solution-mixing processes and compares their CNT dispersion and structural and thermal properties. Compared with the ball-milling process, the solution-mixing process was simple and effective for the uniform distribution of CNTs without structural damage. Various methods were utilized to examine the structural characteristics of the composite powder. These techniques included high-resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), Raman spectroscopy, and particle size analysis. Raman spectroscopy observes an increase of defects in ball-milled composites, and the particle size analyzer confirms the structural deformation, resulting in the degradation of composite powder mechanical properties. In the solution-mixing process, aluminum particles and the structure of CNTs are well-preserved even after mixing. Thermogravimetric analysis (TGA) was used to research the thermal stability of the composite materials. The results validated the impact of CNTs on thermal characteristics enhancement (improved thermal resistance) when compared with pure aluminum, suggesting potential uses in the aerospace industry, transport, and construction sectors.