A holistic methodology for mitigating awkward postural risks: Evidence from South Indian small-scale industries

Small-scale industries (SSI) are the global economy's backbone since most industrial workers are connected. Most of these workers are contractual and temporary without appropriate training. Also, the SSI does not have a standard workplace with an appropriate layout and infrastructure, as they manage with minimum resources. Therefore, the work hazards, i.e., musculoskeletal disorders and fatigue, often go unnoticed as holistic postural risk methodology is still scarce for identifying the awkward postures in SSI.

The present study proposes a novel holistic methodology to track and mitigate awkward postural risks in human-physical activities in SSI. To determine the effectiveness of the proposed methodology, a case study is presented in the South Indian Pump industry, wherein a critical workstation with a complex ergonomic work environment is employed.

An ergonomic evaluation was conducted empirically and numerically in the workplaces using Digital Human Models. In numerical evaluation, three virtual workspaces have been created to redesign the identified crucial workstation, focusing on ergonomics and workflow.

The results obtained from the case study are encouraging for to use of the novel methodology in SSI. The case study reports that the proposed design significantly reduced the REBA score and WISHA lifting index by 6 and 1.20, respectively, without significant investment.

The proposed methodology could encourage research to identify awkward posture in SSI.