Reaction mechanism of thermal decomposition of Phosphogypsum

Phosphogypsum (PG) is a co-product of the phosphoric acid industry. To reduce the environmental impact and land occupation caused by PG disposal, researchers are trying to integrate it into building materials, agriculture, etc. Herein, PG decomposition with carbon monoxide (CO) was studied with i) thermogravimetric analysis (TGA), ii) induction heated fluidized bed reactor (IHFBR), and iii) thermodynamically using FactSage^TM. Experimentally, PG starts decomposing around 600 °C and produces mainly calcium sulfide (CaS) at high CO partial pressure, above 50 %, and mainly to calcium oxide (CaO) at lower CO partial pressure (<20 %). At 1000 °C and above, CaSO₄ was completely converted to CaS, CaO, and minor co-products due to the presence of impurities in PG. Elemental and XRD analyses were adopted to understand the reaction mechanisms of PG decomposition. Thermodynamic simulations confirmed the full conversion of calcium sulfate (CaSO₄) above 600 °C for a CO/CaSO₄ ratio above 6.81 (mol/mol), whereas only 60 % conversion would be achieved at 1500 °C and lower ratio (<0.49 (mol/mol)). As a result, CaS and CaO may be produced, depending on the temperature and CO partial pressure.