Characterization of aluminum composite reinforced by silver nanoparticles

This research investigates the mechanical properties improvement of reinforced Al6061 using powder metallurgy (PM) route. It utilizes the nanoparticles strengthening mechanism to enhance the prepared samples' mechanical properties. For this purpose, Silver Nano-Particles (AgNPs) with contents of 0 wt%, 1 wt%, and 2 wt% were used to reinforce the Al6061 Matrix Composition (AMC). For optimization purposes, many parameters have been considered during the research journey namely: compaction pressure, sintering temperature, dwelling time, and reinforcement contents. All samples are examined in terms of density, hardness, and compression strength. Additionally, scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) spectroscopy, mapping analysis, and XRD were used to investigate the microstructure. The experimental results revealed highest hardness values at 2 wt% AgNPs reinforced sample that was sintered at 600 °C, while the lowest was obtained at un-reinforced sample sintered at 550 °C. Furthermore, the compression strength of sample reinforced with 2 wt% AgNPs and sintered at 600 °C recorded an improvement of 25.8% of the maximum compression strength compared to the un-reinforced sample, as it reached 216 N/mm². Regarding microstructural analysis, SEM imaging and EDX played an important role in exploring and interpreting many unusual test behaviors including the formation of intermetallic bonding, minor pores formation, and reinforcement dispersion un-homogeneity.