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Patterned Liquid-Metal-Enabled Universal Soft Electronics (PLUS-E) for Deformation Sensing on 3D Curved Surfaces.

Chengjie Jiang1, Tianyu Li1, Xian Huang1,2,3

  • 1Department of Biomedical Engineering, Tianjin University, 92 Weijin Road, Tianjin 300072, China.

ACS Applied Materials & Interfaces
|October 25, 2023
PubMed
Summary

Researchers developed a rapid method for patterned liquid-metal-enabled universal soft electronics (PLUS-E). This technique enables fast, stretchable, and conformal electronics for diverse 3D applications.

Keywords:
conformal electronicsliquid metalssoft electronicsstrain sensorstransfer printing

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Area of Science:

  • Materials Science
  • Electronics Engineering
  • Robotics

Background:

  • Liquid metals offer unique properties for conformal electronics but require complex fabrication.
  • Existing methods for liquid metal electronics are costly and time-consuming.

Purpose of the Study:

  • To develop a simple, rapid, and cost-effective method for fabricating patterned liquid-metal-enabled universal soft electronics (PLUS-E).
  • To enable conformal application of soft electronics onto arbitrary 3D surfaces.

Main Methods:

  • Utilized selective adhesion of liquid metals on stretchable substrates.
  • Employed an adaptive toner mask for rapid patterning (<2 s/100 cm2).
  • Incorporated low-fluidity liquid metal composites for enhanced stability on 3D surfaces.
  • Applied finite element simulation for deformation and resistance change prediction.

Main Results:

  • Achieved rapid fabrication with high forming accuracy (100 μm) and excellent stretchability (800% strain).
  • Demonstrated conformal application of PLUS-E onto various 3D surfaces.
  • Validated the stability and reliability of PLUS-E in diverse sensor applications.

Conclusions:

  • The PLUS-E method offers a versatile and efficient approach for fabricating soft electronics.
  • Successfully demonstrated the potential of PLUS-E in real-world applications, including human motion and medical device monitoring.