Recycling of hazardous jarosite residues based on hydrothermal crystal transformation

Jarosite [MeFe₃(SO₄)₂(OH)₆] is a typical non-ferrous smelting slag produced in the process of iron removal from hydrometallurgical solution, which contains a large number of valuable and toxic metal elements. Treating the complex and hazardous jarosite residue in an economically and environmentally sound way has always been an urgent problem. A novel one-step hydrothermal treatment method was proposed in this paper for recycling of jarosite residues. It can be seen from the XRD and TEM results that jarosite residues could be completely transformed into hematite crystal particles under hydrothermal conditions at temperature above 220℃. Meanwhile, other valuable metal components (such as nickel sulfate hexahydrate) entrained in the residue will be dissolved in the aqueous solution, which can be reused in the hydrometallurgical process. Through phase composition analysis of the hydrothermal process, it is concluded that jarosite was firstly pyrolyzed to generate Fe³⁺. The obtained Fe³⁺ was then hydrolyzed to Fe (OH)₃, which was transformed into Fe₂O₃ through dehydration condensation and directional arrangement. Further roasting the hematite particles, the obtained product contained 62.57 % of Fe, but only 0.21 % of S and 0.04 % of As, which meets the requirements of raw materials for iron making. In addition, compared with the current international standard ISO 1248:2006 (E), the obtained hematite particles with nanometer size and single crystal structure can be used as iron oxide red pigment. Overall, the one-step hydrothermal treatment of jarosite residues followed by reduction roasting not only realizes the economic recycling of the metal resources, but also solves the stacking problem of those hazardous residues.