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Updated: Jul 11, 2025

Crack Monitoring in Resonance Fatigue Testing of Welded Specimens Using Digital Image Correlation
Published on: September 29, 2019
Experimental study on crack propagation pattern and fracture process zone evolution based on far-field displacement
Yang Qiao1, Xian-Bo Guan2, Zong-Xian Zhang2
1Oulu Mining School, University of Oulu, Oulu, Finland. yang.qiao@oulu.fi.
Digital image correlation reveals rock fracture zones and crack propagation dynamics. The fracture process zone (FPZ) length fluctuates, and crack speeds vary significantly during rock failure.
Area of Science:
- Geotechnical Engineering
- Materials Science
- Rock Mechanics
Background:
- Understanding rock fracture mechanics is crucial for geological engineering and resource extraction.
- Characterizing the fracture process zone (FPZ) and crack propagation is key to predicting rock failure.
- Advanced imaging techniques are needed to visualize and quantify complex fracture phenomena.
Purpose of the Study:
- To investigate the length and migration velocity of the fracture process zone (FPZ) during rock loading and unloading.
- To analyze crack propagation patterns and velocities using digital image correlation (DIC) and scanning electron microscopy (SEM).
- To identify microscale features within the FPZ and their relation to crack behavior.
Main Methods:
- Utilizing digital image correlation (DIC) to measure far-field displacements and strains in rock specimens.
- Analyzing strain and displacement distributions to define distinct fracture zones (intact, crack propagation, FPZ).
- Employing scanning electron microscopy (SEM) to observe the microstructural characteristics of fracture surfaces.
Main Results:
- The fractured ligament was classified into intact, crack propagation, and FPZ based on displacement variations.
- FPZ length peaked at maximum load and subsequently decreased; FPZ migration velocity ranged from -48 to 1460 m/s.
- Crack propagation velocity varied between 24-700 m/s, with initial propagation regions showing more severe damage.
Conclusions:
- Rock fracture involves distinct zones with varying mechanical behaviors and microstructural features.
- The dynamic nature of the FPZ and crack propagation influences overall rock mass integrity.
- DIC and SEM provide complementary insights into the complex processes governing rock failure.
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