Big Box Biochar Kiln Operation and Best Practices

Big Box biochar kilns are an alternative to open pile burning that allows for in-woods biochar production in a simple metal box with no moving parts. This approach is based on technology used by charcoal makers for centuries but with a modern, mechanized approach. A mini-excavator or other piece of machinery is used to load, tend, and empty the kilns. This article will outline Big Box biochar kiln best practices, including the design, transportation, placement, loading, lighting, quenching, and dumping procedures for beginners developing their own Big Box biochar kiln programs. Biochar production requires a low oxygen burning environment, and the Big Box kilns use a flame-cap (sometimes referred to as a flame-curtain) method to burn material with limited smoke production. These kilns have been designed to be easily transferred to the site using an adequately rated trailer. A mini-excavator or other piece of machinery is used to load, tend, and empty the kilns. The author is not aware of a more accessible means for people to sequester durable carbon on the farm, ranch, or in the backyard. This article outlines Big Box biochar kiln best practices, including the design, transportation, placement, loading, lighting, quenching, and dumping procedures for beginners developing their own Big Box biochar kiln programs.