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The degradation of metals due to natural electrochemical processes is known as corrosion. Rust formation on iron, tarnishing of silver, and the blue-green patina that develops on copper are examples of corrosion. Corrosion involves the oxidation of metals. Sometimes it is protective, such as the oxidation of copper or aluminum, wherein a protective layer of metal oxide or its derivatives forms on the surface, protecting the underlying metal from further oxidation. In other cases, corrosion is...
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Diffusion Nitride Coatings for Heat-Resistant Steels.

Khrystyna Berladir1,2, Tetiana Hovorun1, Vitalii Ivanov2,3

  • 1Department of Applied Materials Science and Technology of Structural Materials, Faculty of Technical Systems and Energy Efficient Technologies, Sumy State University, 2, Rymskogo-Korsakova St., 40007 Sumy, Ukraine.

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PubMed
Summary
This summary is machine-generated.

Ion nitriding and melamine powder nitriding enhance AISI A290C1M steel properties. These methods significantly improve hardness and wear resistance while reducing processing time and costs.

Keywords:
AISI A290C1Mheat-resistant steelindustrial growthion nitridingmelaminemicrohardnessnitriding in powder mixtureprocess innovationwear resistance

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Area of Science:

  • Materials Science
  • Surface Engineering
  • Metallurgy

Background:

  • AISI A290C1M steel is a critical material in various industrial applications.
  • Traditional nitriding methods can be time-consuming and complex.
  • Improving the surface properties of steel is essential for enhanced performance and durability.

Purpose of the Study:

  • To investigate the effects of ion nitriding and melamine-based powder mixture nitriding on AISI A290C1M steel.
  • To compare the efficiency and outcomes of these novel nitriding techniques with traditional methods.
  • To optimize nitriding processes for improved structural and property enhancements.

Main Methods:

  • Ion nitriding process applied to AISI A290C1M steel.
  • Nitriding of AISI A290C1M steel using a powder mixture (95% melamine + 5% sodium fluoride).
  • Analysis of the microstructure, diffusion layer depth, hardness, and wear resistance of the treated steel samples.

Main Results:

  • Ion nitriding reduced processing time by 5-6 times, yielding a diffusion layer depth of 0.25-0.32 mm and hardness up to 1000 HV.
  • Melamine powder nitriding simplified the process, offering energy savings and achieving a hardness of 970 HV.
  • Both methods significantly increased wear resistance, by 2.17 times for ion nitriding and 2.6 times for powder mixture nitriding, with the latter showing minimal wear.

Conclusions:

  • Ion nitriding and melamine powder nitriding are effective and efficient methods for enhancing AISI A290C1M steel.
  • Melamine-based powder nitriding offers a simplified, cost-effective alternative with significant improvements in wear resistance.
  • The accelerated nitriding speed is attributed to higher atomic nitrogen availability from melamine and simultaneous nanoparticle disintegration.