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Surgical Guide Splint Fabrication via Virtual Surgical Planning for Complex Mandible Fractures in the Trauma Setting
Zachary A Koenig1, Bradley T Lokant2, Samantha Weaver2
1West Virginia University Division of Plastic, Reconstructive, & Hand Surgery.
The Journal of Craniofacial Surgery
|November 16, 2023
Summary
Virtual surgical planning (VSP) and custom surgical guide splints improve outcomes for complex mandible fractures, offering a precise alternative to traditional fixation methods in trauma cases.
Area of Science:
- Oral and Maxillofacial Surgery
- Trauma Surgery
- Medical Device Technology
Background:
- Significantly displaced or comminuted mandible fractures often require surgical intervention.
- Traditional fixation methods using intraoperatively bent plates can be error-prone.
- Maxillomandibular fixation is an alternative but can be less ideal than pre-injury occlusion restoration.
Purpose of the Study:
- To demonstrate the utility of Virtual Surgical Planning (VSP) and patient-specific surgical guide splints in managing complex facial trauma.
- To present a case study highlighting the successful application of VSP in treating severe mandible fractures.
- To emphasize the benefits of VSP-guided splinting in achieving optimal occlusion and functional recovery.
Main Methods:
- A 38-year-old male with bilateral mandibular angle fractures and a free-floating anterior mandible segment was treated.
- Virtual Surgical Planning (VSP) software was utilized for virtual reconstruction and to design a custom surgical guide splint.
- Preoperative bending of reconstruction plates was facilitated by a framework derived from VSP.
Main Results:
- Open reduction internal fixation with a lingual guide splint was performed 10 days post-injury.
- The pre-bent reconstruction plate was successfully applied, restoring occlusion.
- The splint was maintained for 3 weeks, allowing a regular diet and showing no complications.
Conclusions:
- Virtual Surgical Planning (VSP) offers significant advantages in managing complex facial trauma, particularly mandible fractures.
- Patient-specific surgical guide splints, designed via VSP, enhance the accuracy of fracture fixation and occlusion.
- This technical study supports the expanded use of VSP and surgical guide splinting in trauma settings.

