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Optimisation of the Manufacturing Process of Organic-Solvent-Free Omeprazole Enteric Pellets for the Paediatric
Khadija Rouaz-El-Hajoui1, Encarnación García-Montoya1,2, Andrea López-Urbano1
1Department of Pharmacy and Pharmaceutical Technology and Physical Chemistry, Faculty of Pharmacy and Food Sciences, University of Barcelona, Av. Joan XXIII, 27-31, 08028 Barcelona, Spain.
Insights
Developing stable enteric-coated omeprazole pellets using aqueous dispersions offers a promising alternative for pediatric patients. This approach addresses the challenge of gastro-resistance, improving therapeutic efficacy for this vulnerable population.
Area of Science:
- Pharmaceutical Technology
- Drug Delivery Systems
- Pediatric Formulations
Background:
- Liquid formulations are common for pediatric patients but pose stability challenges for certain active pharmaceutical ingredients (APIs).
- Omeprazole lacks a suitable pediatric formulation that meets gastro-resistance requirements, impacting therapeutic efficacy.
- Current compounded omeprazole formulas for children do not meet necessary gastro-resistance specifications.
Purpose of the Study:
- To develop stable enteric polymer-coated pellets for omeprazole.
- To create a pediatric formulation alternative that ensures gastro-resistance.
- To utilize aqueous coating dispersions, avoiding organic solvents in the coating process.
Main Methods:
- Experimental study focused on developing enteric polymer-coated pellets.
- Utilized the Design of Experiments (DoE) method for statistical analysis.
- Employed a randomized full factorial design (2^2 + 1 central point) with mean weight increases of protective and enteric coating as factors.
Main Results:
- Successfully developed enteric polymer-coated pellets using aqueous dispersions.
- The Design of Experiments method facilitated efficient experiment design and analysis.
- The developed pellets demonstrated potential as an alternative to existing pediatric omeprazole formulations.
Conclusions:
- The developed enteric-coated omeprazole pellets offer a viable alternative for pediatric use.
- This formulation approach overcomes the gastro-resistance challenge for omeprazole in children.
- The use of aqueous dispersions presents a safer and potentially more stable manufacturing process.
Abstract:
Liquid formulations are mostly used in the paediatric population. However, with certain active pharmaceutical ingredients (APIs), it is very difficult to guarantee quality and stability; this is the case, for example, with omeprazole. Omeprazole is used as a model drug due to the lack of a paediatric formulation meeting gastro-resistance requirements, which remains a challenge today. In this experimental study, the development of enteric polymer-coated pellets is proposed. It is proposed to use aqueous coating dispersions without the use of organic solvents, which are commonly used in fluidised bed coatings. To do this, the design of experiments method is used as a statistical tool for experiment creation and the subsequent analysis of the responses. In particular, this study uses a randomised full factorial design. The mean weight increases of the protective layer and the enteric coating are chosen as factors. Each factor is assigned two levels. Therefore, the design of the used experiments is a 22 + 1 central point. Overall, the obtained pellets can be an alternative to the compounding formulas of omeprazole that are currently used in the paediatric population, which do not meet the gastro-resistance specifications necessary to guarantee the therapeutic efficacy of this active ingredient.
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