Deep-dewatering of sewage sludge using double dielectric barrier discharge (DDBD) plasma technology

Deep dewatering of sewage sludge is essential for optimizing disposal and resource recovery. This study explores the potential of Double Dielectric Barrier Discharge (DDBD) plasma for enhancing waste activated sludge (WAS) dewatering. Key operational parameters (applied voltage, treatment duration, and air feeding rate) were systematically investigated using a two-step approach: Single Factor-at-a-Time (SFAT) and central composite design (CCD) within the response surface methodology (RSM) framework. The aim was to identify influential factors and their optimal settings for maximizing dewatering efficiency while minimizing energy usage. Higher applied voltages (30 kV) and longer treatment durations (40 min) notably improved % moisture reduction (%MR) (92.92 % and 94.35 %, respectively). ANOVA analysis emphasized the equal and substantial impact of applied voltage and treatment duration on %MR and energy efficiency (EE), whereas the air feeding rate exhibited no significant effect. However, it's worth noting that %MR and EE did not display a strictly linear relationship, suggesting complex interactions. Furthermore, two soft sensing models were developed: a quadratic model for %MR and a linear model for energy efficiency (EE). Results showed minimal reductions in TOC content, maintaining values between 13.68 % and 14.28 % compared to untreated sludge 14.37 %. The study also revealed that ROS generated by DDBD plasma played a key role in sludge disintegration, as observed through SEM and FTIR, enhancing dewatering efficiency by the destruction of sludge flocs and the transformation of organic substances. In conclusion, DDBD plasma technology offers a sustainable solution for effective sludge dewatering in WWTPs, preserving organic content.