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Related Experiment Video

Updated: Jul 1, 2026

The Effect of Interfacial Chemical Bonding in TiO2-SiO2 Composites on Their Photocatalytic NOx Abatement Performance
11:47

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Comparative Analysis of an Expandable Modular Plant and a Stick-Built TiO2 Plant.

Peter Oladipupo1, Arvind Raman2, Jeffrey J Siirola1

  • 1Davidson School of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States.

ACS Omega
|December 4, 2023
PubMed
Summary

Expandable modular plants offer a cost-effective alternative to traditional stick-built facilities for TiO2 production. A flexibility feasibility ratio of 0.25 makes this approach favorable in emerging markets like Nigeria.

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Area of Science:

  • Chemical Engineering
  • Process Economics
  • Materials Science

Background:

  • Expandable modular plants (EMPs) are emerging as a transformative technology for the chemical industry, particularly in developing economies.
  • Traditional large-scale, stick-built plants face challenges in flexibility and upfront investment, especially in dynamic market conditions.

Purpose of the Study:

  • To compare the economic viability of expandable modular TiO2 plants versus traditional stick-built plants.
  • To introduce and apply a novel metric, the flexibility feasibility ratio, for assessing economic favorability.
  • To identify specific economic conditions favoring EMPs in emerging markets, using Nigeria as a case study.

Main Methods:

  • Analysis of Net Present Value (NPV)-time curves for both EMP and stick-built TiO2 plant scenarios over a 10-20 year period.
  • Development and application of the flexibility feasibility ratio to determine breakeven points for economic comparison.
  • Scenario modeling to evaluate economic performance under varying market conditions.

Main Results:

  • The study presents scenarios where the expandable modular approach demonstrates superior economic favorability compared to the stick-built method.
  • A flexibility feasibility ratio of 0.25 was determined to be suitable for the economic viability of an expandable modular TiO2 plant in Nigeria.
  • NPV-time curve analysis highlights the long-term economic advantages of modularity and scalability.

Conclusions:

  • Expandable modular plants present a compelling economic case for TiO2 production in emerging markets.
  • The flexibility feasibility ratio provides a simplified yet effective tool for evaluating the economic advantage of EMPs.
  • Strategic implementation of EMPs, guided by metrics like the flexibility feasibility ratio, can optimize capital investment and profitability in the chemical sector.