Synthesis, characterization, and application of novel aryldiazenyl disperse dyes on polyester fabrics

Azo dyes are widely used for dyeing polyester fabrics but require optimization of properties like color strength and fastness. Fourteen novel disperse azo dyes were synthesized from 2,3-naphthalenediol and aniline derivatives to examine their potential for polyester dyeing. The dyes were prepared via diazotization and coupling reactions and characterized using FT-IR, UV-Vis, ¹H NMR, ¹³C NMR, and elemental analysis. Furthermore, several techniques were employed to study the azo-hydrazone tautomerism, including UV-Vis spectroscopy, NMR spectroscopy, and computational methods. DFT computations revealed hydrazone tautomers were more stable than azo tautomers. The prepared azo dyes were applied on polyester fabrics at 2% depth using a high temperature pressure technique in water utilizing DYEWELL-002 as a dispersing agent. The color shading of dyed polyester samples ranged from peach amber to apple of my eye, depending on the coupler moieties. The fastness properties, assessed using a grey scale of dyed polyester fabrics, indicated very good to excellent grades for most dyes. Additionally, measurements of color strength (K/S), dye exhaustion (%E), as well as colorimetric colors CILAB of dyed polyester fabrics values, were measured and discussed in terms of the effect of substituents. The findings provide new insights into structure-performance relationships to design optimized disperse dyes for polyester coloration. Overall, the synthesized aryldiazenyl dyes are promising candidates for dyeing polyester fabrics across a spectrum of shades with good fastness properties.