CLensRimVision: A Novel Computer Vision Algorithm for Detecting Rim Defects in Contact Lenses

Automated optical inspection (AOI) plays a pivotal role in the quality control of contact lenses, safeguarding the safety and integrity of lenses intended for both medical and cosmetic applications. As the role of computer vision in defect detection expands, our study probes its effectiveness relative to traditional methods, particularly concerning subtle and irregular defects on the lens rim. In this research study, we propose a novel algorithm designed for the precise and automated detection of rim defects in contact lenses called "CLensRimVision". This algorithm integrates a series of procedures, including image preprocessing, circle detection for identifying lens rims, polar coordinate transformation, setting defect criteria and their subsequent detection, and, finally, visualization. The method based on these criteria can be adapted either to thickness-based or area-based approaches, suiting various characteristics of the contact lens. This approach achieves an exemplary performance with a 0.937 AP score. Our results offer a richer understanding of defect detection strategies, guiding manufacturers and researchers towards optimal techniques for ensuring quality in the contact lens domain.