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Updated: Jul 8, 2025

In Situ Gas Analysis and Fire Characterization of Lithium-Ion Cells During Thermal Runaway Using an Environmental Chamber
Published on: March 31, 2023
In situ neutron imaging of lithium-ion batteries during heating to thermal runaway
Hiroshi Nozaki1, Hiroki Kondo2, Takenao Shinohara3
1Toyota Central Research and Development Laboratories Inc., 41-1 Yokomichi, Nagakute, Aichi, 480-1192, Japan. h-nozaki@mosk.tytlabs.co.jp.
Abstract:
Lithium-ion batteries (LIBs) have become essential components that power most current technologies, such as smartphones and electric vehicles, thus making various safety evaluations necessary to ensure their safe use. Among these evaluations, heating tests remain the most prominent source of safety issues. However, information on the phenomena occurring inside batteries during heating has remained inaccessible. In this study, we demonstrate the first in situ neutron imaging method to observe the internal structural deformation of LIBs during heating. We developed an airtight aluminium chamber specially designed to prevent radioactive contamination during in situ neutron imaging. We successfully observed the liquid electrolyte fluctuation inside a battery sample and the deformation of the protective plastic film upon heating up to thermal runaway. Hence, this work provides the foundation for future investigations of the internal changes induced in batteries during heating tests and experiments.

